Horaizon Orthopedic Implants
Horaizon Orthopedic Implants
Engineered to handle severe high-energy industrial micro-fractures, orthognathic realignments, and complex cranial reconstructions.
Erdenet, as the second-largest city in Mongolia and the capital of Orkhon Province, serves as the economic cornerstone of the country's heavy industrial sector. Home to the massive Erdenet Mining Corporation—one of the world's major copper and molybdenum mining complexes—the region hosts an intense industrial environment. Such large-scale mining, heavy machinery operation, logistics transport, and regional infrastructure activities create a specialized demand for advanced medical trauma services, specifically craniomaxillofacial (CMF) reconstruction.
Hospital systems such as the Erdenet Regional Diagnostic and Treatment Center (RDTC) and regional specialized trauma units require rapid access to international-standard, highly bio-compatible surgical hardware. Facial trauma resulting from industrial accidents, high-velocity kinetic impacts, or complex structural fractures demands implants engineered to exacting tolerances. High-tensile titanium mini-plates, pre-contoured orbital meshes, variable-angle locking compression plates (VA-LCP), and patient-specific PEEK implants are crucial for restoring both anatomical form and physiological function (mastication, speech, and facial symmetry).
The global maxillofacial implant market is undergoing a structural paradigm shift toward bio-mechanically optimized materials, additive patient-specific manufacturing, and micro-locking geometry.
While Titanium Grade 5 ELI (Ti-6Al-4V Extra Low Interstitial) remains the gold standard for load-bearing mandibular reconstruction due to its high yield strength (>795 MPa), PEEK (Polyetheretherketone) is rapidly revolutionizing pan-facial and cranial defects. PEEK's elastic modulus (3.6 GPa) closely matches human cortical bone (18 GPa compared to Titanium’s 110 GPa), significantly eliminating stress-shielding artifacts in postoperative CT/MRI scans.
Traditional rigid plates require precise perpendicular screw placement, which can be challenging in narrow anatomical corridors such as the infraorbital rim or maxilla. Modern Variable Angle Locking Compression Systems allow surgeons to angle screws up to 15 degrees off-axis in any direction. This creates a stable construct while avoiding adjacent tooth roots, nerve bundles (such as the mental or infraorbital nerves), and compromised bone fragments.
Direct Metal Laser Sintering (DMLS) using medical-grade titanium powder enables the fabrication of porous mesh geometries with controlled pore sizes (300–500 microns). This micro-architecture encourages vascularization and osseointegration. For Erdenet medical facilities dealing with severe bone loss or tumor resections, patient-specific 3D printing shortens operating room times by eliminating the manual bending of standard stock plates.
| Material Standard | Elastic Modulus (GPa) | Tensile Strength (MPa) | Biocompatibility Standard | Primary Maxillofacial Indication |
|---|---|---|---|---|
| Titanium Grade 5 ELI (Ti-6Al-4V) | 110 GPa | ≥ 860 MPa | ISO 5832-3 / ASTM F136 | Mandibular Reconstruction, Load-Bearing VA-LCP Locking Plates |
| Unalloyed Titanium Grade 2 | 105 GPa | ≥ 345 MPa | ISO 5832-2 / ASTM F67 | Contourable Orbital Mesh, Micro Trauma Plates, Nasal Arch Plates |
| Medical Grade PEEK | 3.6 GPa | ≥ 95 MPa | ASTM F2026 | Patient-Specific Craniofacial Implants, Radiolucent Defect Repair |
| Ultra-Low Profile Micro-Titanium | 105 GPa | ≥ 480 MPa | ISO 5832-2 | Pediatric Maxillofacial Trauma, Midface Aesthetic Fixation |
Rigid internal fixation solutions optimized for orthognathic, cosmetic, and trauma surgical interventions in Erdenet.
Integrating state-of-the-art multi-axis CNC machining, high-precision CMM quality inspection, and cleanroom packaging to support hospitals across Erdenet and globally.
Zhejiang Horaizon Medical Device Co., Ltd. is a company combined with development, manufacture and sales, and is specialized in orthopedic medical device.
Our company possesses advanced production equipments with high-precision and large-scale and complete sets of precision testing equipments. We have a professional team responsible for technical development. The company management is based on ISO 9000 / ISO 13485 International Quality System Standard and YY/T0287 Medical Device Quality System Standard. We are always in pursuit of more stable and advanced product technology, and more convenient and simpler operational function.
Horaizon people adhere to the operation concept in mind, which is "precision, professional, innovative". We will strive to make new value for community and keep forging ahead for human health and happiness through excellent products with best quality and outstanding service!
From digital pre-operative planning to intraoperative fixation, our solutions streamline complex pan-facial trauma repair.
For complex cases at Erdenet Diagnostic Center, surgical teams can transmit DICOM high-resolution CT scan data directly to our engineering team. Utilizing advanced CAD/CAM software, we render custom 3D anatomical models and manufacture pre-bent anatomical mesh or PEEK implants matching patient-specific defect geometry down to sub-millimeter tolerances.
High-energy injuries sustained in mining operations often result in comminuted mandibular fractures with soft-tissue deficits. Our 2.0mm and 2.4mm locking reconstruction plates, coupled with straight bridge plates and L-shaped angle plates, create rigid external-to-internal load-bearing spans that withstand intense masticatory forces during long healing periods.
For elective orthognathic corrective procedures or post-trauma midface reconstructive surgeries, our ultra-low profile micro-arc plates (0.6mm thickness) minimize hardware exposure, prevent tissue irritation under thin facial skin, and allow rapid bone healing with superior cosmetic outcomes.
Explore our full line of ISO 13485 certified locking plates, PEEK patient-specific repair systems, and titanium cranial meshes.
Key clinical, regulatory, and procurement insights for hospitals and surgical distributors operating in Mongolia.
We offer a complete turnkey OEM/ODM digital custom workflow. Medical staff in Erdenet upload 3D DICOM CT scans via our secure portal. Our biomedical engineers construct 3D CAD anatomical models, design custom PEEK or Titanium implants within 24-48 hours, and upon surgeon approval, manufacture them using 5-axis CNC machining or 3D metal sintering before shipping via express logistics.
Zhejiang Horaizon Medical Device Co., Ltd. operates under strict compliance with ISO 9001 and ISO 13485 Medical Device Quality System Standards, as well as YY/T0287 standards. Our implants are crafted from certified medical-grade titanium (ASTM F136 / ASTM F67) and medical PEEK (ASTM F2026), ensuring complete biocompatibility and full lot-number traceability.
Variable-Angle Locking Compression Plates allow surgical screws to be locked at up to 15 degrees off-center relative to the plate hole. In complex facial trauma, this flexibility enables surgeons to bypass micro-fractures, tooth roots, and neural corridors while providing rigid angular stability that prevents screw back-out under masticatory forces.
Standard catalogue items (such as 1.5mm/2.0mm micro plates, locking screws, and titanium cranial mesh) are maintained in high stock reserves for immediate dispatch. Express air freight routes to Ulaanbaatar and onward road delivery to Erdenet ensure typical lead times of 3 to 7 business days, depending on custom clearance protocols.
Yes. Our mini and micro plates are manufactured using high-ductility Unalloyed Grade 2 Titanium or optimized Grade 5 ELI alloy. They are engineered to be shaped using specialized plate-bending forceps without inducing micro-fractures or stress crystallization in the titanium structure, ensuring long-term mechanical reliability.
Titanium implants exhibit minimal magnetic susceptibility and produce significantly reduced scatter artifacts compared to traditional stainless steel. For zero scatter radiation and crystal-clear post-operative imaging, our Patient-Specific PEEK implants offer complete radiolucency.
Whether you require high-volume OEM supply of standard micro-plates, specialized locking reconstruction systems, or patient-specific 3D anatomical implants, our team is ready to deliver world-class biomedical solutions.
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